Boeing Investigating 787 New Quality Problem

Daniel-Fowkes-Profile
14 Jun 2024
3 min read
· Aircraft 
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Boeing has emerged in headlines for all the wrong reasons following fresh quality concerns broken by Reuters and relevant sources involving the 787.

The aircraft manufacturer is again under fire following hundreds of fasteners on fuselages of undelivered 787 Dreamliner jets that were incorrectly installed.

This finding represents the latest in a never-ending string of quality issues that have prevented Boeing from operating with any form of efficiency or structure.

Reuters reports that the difficulties involve specifically the tightening or more technical terminal of torquing of more than 900 fasteners per plane with no real order to the location of these.

No impact has been forecasted on deliveries of these 787s, which have yet to be formally signed off with their end destination. Furthermore, there appears to be no safety issue that comes with the quality slip identified.

The Federal Aviation Administration confirmed it was investigating the issue and stated that Boeing disclosed it may have improperly installed fuselage fasteners on some of its 787 jets. The FAA says it’ll continue to work closely with Boeing to move forward more positively.

While quality lapses such as these shouldn’t be occurring, analysts argue they are more likely as the FAA examines Boeing’s practices closely. Additionally, the manufacturer is studying how it produces planes more urgently than ever before, and thus, fresh quality difficulties are seemingly being found with every passing week.

However, Boeing’s latest quality difficulty comes amid heightened pressure from every angle. The FAA has been auditing the company and maintaining a strong presence on the production floor to better understand how quality difficulties continue.

From a general public standpoint, confidence in the plane maker has dropped even further than that of the 737 MAX crisis that ensued at the end of the 2010s. Tabloids pick up every minor or large story, and thus, the public has lost all confidence in the plane maker.

2024: A Disaster For Boeing

Boeing earmarked 2024 as another important year to achieve long-term recovery. Across recent years, executives have made it clear that they’re rebuilding. When a door blow occurred aboard a 737 MAX with Alaska Airlines, ears began to rise.

When part of the MAX fleet was grounded again, inspections identified further loose bolts, thus resulting in a chain of fresh quality issues. These issues raised significant concerns from all parties who believed that Boeing had been working to amend these things over the last four to five years, but seemingly no progress had been made.

Six months into the calendar year, the aircraft manufacturer has reported continued dropping delivery and order rates. Furthermore, Boeing’s production rates have been reduced significantly because of increased oversight from the FAA.

Even if Boeing were to raise its production rates, it would be barred from increasing beyond a specific figure. Ultimately, the Federal Aviation Administration believes Boeing shouldn’t increase production rates in its current state.

The belief is that if Boeing increased its production rates, it wouldn’t be able to continue focusing on implementing a culture of safety and permanently stopping persistent quality issues.

As a result, aircraft deliveries are experiencing more prolonged delays. While the latest quality slip with the Boeing 787 won’t affect the delivery timeframe of the affected jets, other related difficulties will likely occur.

Daniel-Fowkes-Profile

ABOUT THE AUTHOR

Daniel Fowkes

Daniel Fowkes is a Melbourne-based aviation analyst and journalist with over a decade of industry experience. As founder of Dj’s Aviation, he delivers trusted analysis on aircraft, airline strategy and global aviation trends for djsaviation.net

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  1. Dave Calhoun should be fired immediately…He is going to be receiving millions of dollars for his retirement. I do not think he deserves any further compensation, as he isn’t appearing to be doing anything towards resolving the defects, quality control and not taking responsibility for the issues at hand.

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